Color Sorter Vibrator installation
Warning----Forhumanandmachinesafety: 1.Donotputanypartsofone'sbody(suchasfingersorpalm,etc)betweenmachineand vibratorsduringinstallation. 2. Vibrator components are very heavy, and if falling down it will cause human injury or machinedamage,becarefulwhenlifting. Vibratorsinstallationdetailedsteps：
1.Openthevibratorboxtotakeoutthe vibrators,asshownindiagram4-4 2.Installthevibratorsinupperledge ofthe Diagram4-4 Diagram10fvibratorinstallation rackinreturn.Makesurethespringsatthe lowerpartofthevibratorsinsertintothe grooveoftheupperledgeoftheracktofix theposition,asshownindiagram4-4. Diagram4-5 Diagram20fvibratorinstallation
3.Putairplugsoneachvibratorintothe grooveandconnectthegroundingwirewith
OPERATION MANUAL
themachinerack,asshownindiagram3-5.
3.5Hopperinstallation Customerneedstoprepareahooper accordingtothehopperdiagrambelow(ZL5 pleasereferthediagram4-6anddiagram4-7, hopperdiagramofothermodelsoftheseries pleaserefertoappendix). Pleaseusesuitableliftingdevicetoliftthe hopperandlevelwiththeinletofthemachine wheninstalling.Useabrackettosupportthe hopperorhangitonabeamoftheroom.Do notoverlayitonthemachine.
Diagram4-6 ZL6hopperpartitiondiagram
Notice----Forhumanandmachinesafetyconsideration,pleaseusesuitablelifting
devicewheninstallingthehopper.
ZL6 hopperreferencetoFIG
OPERATION MANUAL
3.6Receptacle Pipesofreceptacleshouldbeinstalledaccordingtoholesdiagramshownin3-8.Theareaof dottedlineisthedimensionofZL3,theareaofdouble-dottedlineisthedimensionof ZL5.
1.AirCompressor 2.AirTank 3.CoolDrier(Optional) 4.Main-lineFilter
Diagram3-8ReceptacleHoleDiagram
3.7 InstallationofAirSupply Warning---Forconsiderationofhumanandmachinesafety,onemustensurethat airsupplybeingcutoffwhenconnectingordisconnectingpipesor their spareparts. Theusermustadoptanoil-lessandwaterlessaircompressormatchedwithawater diversionfilter.ThejointsbetweentheairpassageelementsshallbelinkedwithDg25mm galvanizedpipesoranotherhighergradepipes.It'sadvisedthattheaircompressorbe installedina separateneighboringroomclosetothemachine(themaximumdistanceis
Data
Mode ZL-2 ZL-4 ZL-6
Length(mm) 1300 1960 2590 Width(mm) 1578 1578 1578
OPERATION MANUAL
20m)soastoreducenoiseandsecuresufficientsupplyofairpressuretothecolorsorter. Noticesforairsupplysysteminstallationandoperation: ●Theairfilterofthemachinesisonlyacomplementaryoftheengineeringairfiltration system.Theairsupplyshouldbeturnoffwhenlinkingorcuttingthepipes. ● The working temperature range of air compressor and filters is 0- 40℃. When indoor temperatureisbelow 0℃, incasethe filterandpipelines gets frozen,the operatorshall air dry it after turning off the machine and take proper measures to keep it over 0℃. Otherwise, the frozenpipelinewillblocktheairanddamagethefiltercomponents. ● Air compressor shall be put in a place with good ventilation, flat ground, low moisture Keep the working temperature below 40℃. Reserve a 0.8M passage clearance for maintainingpurpose.Keepoutofdirectrayofsunlight.Shelterfromtherain. ●Thetubebetweenaircompressorandairtankshouldbelongerthan3.5mandtheytwo shouldbeinstalledindifferentplaces. ●Thepreliminaryfiltersystemshallkeepdistancefromtheaircompressor,otherwiseit cannotbeusedtoutmost. ● If the pressure gauge of the machine indicates that the air pressure is below 0.1MPA. You shouldreplace the filter of the preliminaryfilter. Removingwithout replacement leads to theruinofthecomponentsinthesecondaryfiltersystem. ● In order to avoid the pipeline vibration, please use l' high-energy soft pipe line connectingtoaircompressor(2m)andtosorter(3m). ● Clearance of the blockages in the pipelines shall be done before connecting the pipelines.Diagram 4-9is a sample of clean system of compressed air and can be used as a referenceoftheairpassageconnection.
OPERATION MANUAL
1.AirCompressor 2.AirTank 3.CoolDrier(optional) 4.Main-lineFilter 5.WaterSeparator